Automatic MBBR Carrier Media Making Machine HDPE Media Filter Pipe Production Line

The Automatic MBBR Carrier Media Making Machine from Sevenstars Machinery is a reliable and efficient solution designed to produce high-quality HDPE media filter pipes. These pipes are essential components used in moving bed biofilm reactors (MBBR) systems for water and wastewater treatment. Sevenstars Machinery is known for its advanced technology, durability, and user-friendly equipment, making this machine a great choice for businesses aiming to manufacture superior MBBR media with ease and precision

This production line is fully automatic, which means it carefully controls every step of making the HDPE media pipes, from raw material feeding to shaping and cooling. This automation reduces the need for manual labor and ensures consistent quality in every batch. Made from high-density polyethylene (HDPE), the media pipes produced are strong, lightweight, and resistant to corrosion and chemicals, which is important for their use in water treatment processes where durability matters a lot

The machine is designed to be easy to operate, even for workers who may not have much technical experience. It comes with a clear control system that allows users to adjust settings, monitor production, and troubleshoot problems quickly. This user-friendly design helps improve productivity and reduces downtime, saving time and costs for manufacturers. The robust construction of the production line also means it can run smoothly for long hours, providing stable and continuous operation

Sevenstars Machinery’s Automatic MBBR Carrier Media Making Machine includes several key parts such as an extruder, forming mold, cooling system, and cutting device. The extruder melts and mixes the raw HDPE material, pushing it through the forming mold to create the desired pipe shape. After shaping, the pipes are cooled to harden and preserve their form. Finally, the cutting device trims the pipes to the right length based on customer requirements

This HDPE media filter pipe production line is ideal for companies looking for a cost-effective way to manufacture MBBR carrier media. The machine’s ability to produce evenly shaped and strong filter pipes helps improve the efficiency and lifespan of water treatment systems. With Sevenstars Machinery’s strong support and reliable equipment, customers can expect excellent performance, consistent product quality, and good after-sales service

The Sevenstars Machinery Automatic MBBR Carrier Media Making Machine is a smart investment for anyone in the water treatment industry who needs a dependable way to produce HDPE filter media quickly and with less effort. It combines quality, easy operation, and long-term reliability to help your business grow and succeed

Product Description

Automatic MBBR carrier media making machine HDPE media filter pipe production line

-PE Series plastic pipe production line is mainly used for producing pipe of water supply and drainage in the field of agriculture and construction cable etc -This machine consists of vacuum calibration tank, haul-off unit. cutting unit, stacker etc -The production efficiency is high with special device, it can produce inner wall spiral pipe, inner wall hollow pipe, and core layer foam pipe. It can also produce PP, PE, ABS, PPR, PEX, silicon core pipe etc

Final product

About Biofilm

Used for ammonia nitrogen removal from wastewater

Size：11*7mm~25*12mm

Specific surface area：＞800㎡/m³

Technical Parameters

Model	SJ45	SJ50	SJ65	SJ70
L/D	10-33	10-33	10-33	10-33
Main Motor Power	7.5~18.5Kw	22~37Kw	37~55Kw	55~90Kw
Capacity	10-35kg/h	20-80kg/h	80 -150kg /h	120-280kg/h

Details Images

Main features

-Wide processing range of raw materials -PLC control, high degree of automation -Adopting special and good effect screw -Adopting compound spiral head, effectively deleting memory function of the material -Vacuum calibration, constant temperature control, eliminating pipe stress -Adopting Co-extrusion head to make the tube with color line -High extrusion capacity, low melt temperature, uniform melt temperature

Single-Screw Plastic Extruder

 

Frequency converter: ABBFeeding: vacuum suction, drying hopper Cooling: jacket water cooling+air cooling

Mould

 

Wall thickness :According to customer requestMould body material :40Cr Material of the calibrator: Stannum Bronze

 Water cooling tank

 

Function: Further cool the pipe to ensure complete coolingMaterial: The components in contact with water are made of stainless steel to avoid rusting

Haul-off unit

Equipped with encoder to confirm the length of the pipe

Function: stably pull out the plastic tube and synchronize with the extruder speed. Clamping method: pneumatic. Speed regulation method: variable frequency

Cutter machine

Fully automatic cutting of pipes based on the encoder's meter measurement